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Wall & Floor Block Production Line with Steel Brick Racks

wall and floor block production line with steel brick racks is an automated equipment combination used in the production of wall and floor tiles. It enables continuous operation of the production process, including a series of steps from tile placement, conveying, curing, processing to finished product packaging, improving production efficiency and product quality. By setting up a curing mechanism, it not only utilizes a conveyor motor to transport the wall and floor tiles, but also uses an external water pump connected to a curing water source and curing nozzles to cure the tiles. A blower, equipped with air blades, quickly removes water from the surface of the tiles.

Wall & Floor Block Production Line with steel brick racks (Model: QDZX-2000)

Fully automated brick production line, wall and floor tile production line.

Layout of the Projects:

Solution one: The curing kiln has only one opening side,and it is facing the rest of the machine.

1, Batching machine 2,Base material conveyor 3,Base material conveyor 4,Spiral conveyor 5,Spiral conveyor 6,Mixer
7,Base material conveyor 8,Base material conveyor 9, Hydraulic pallet feeder 10,Pallet feeder 11,Block forming machine 12,Block conveyor
13,Pallet lift 14, Rack transfer 15,Block stacker 16,Wooden tray storage 17,Film wrapping machine 18,Film lying machine
19,Upper rotary stripping machine 20,RGV 21,Transfer cart 22, Charging station    

 

Solution two: The curing kiln has only one opening side,and it is facing the rest of the machine.

 

1, Batching machine 2, Base material conveyor 3, Mixer 4,Cement silo 5, Cement conveyor 6, Mixture conveyor
7, Forming machine 8, Pallet conveyor 9, Pallet loading in rack 10, rack transfer 11, rack feeding on RGV 12, RGV transfer cart
13, Block curing kiln 14, Pallet unloading from rack 15, Conveyor before lift 16, Pallet lift 17, Block and pallet separator 18, Block stacking machine
19, Stack conveyor 20, Packing stripping machine 21, Empty pallet conveyor 22,Palletizer 23, Pallet stack conveyor 24, Pallet loading

 

Solution three: One curing kiln with two sets of forming and packing machines for different types of products.

 

1,Batching machine 2, Base material conveyor 3, Mixer 4, Cement silo 5, Spiral conveyor 6, Forming machine
7, Brick pallet conveyor 8, Pallet feeding onto rack 9, Rack transfer unit 10, Transfer cart 11,RGV 12, Curing kiln
13, Pallet unfeeding from rack 14,Brick and pallet separator 15, Brick stacker 16, Film lying machine 17, Tray storage frame 18, Film wrapping unit
19, Stripping machine 20, Empty palletizer 21, Pallet stack conveyor 22, Empty rack conveyor 23, Brick pallet lift 24, Brick pallet converyor
25, Stripping machine 26,Pallet feeding onto the line 27, Pallet storage frame      

 

Product Advantages:

1. Improve production efficiency: Automated production processes reduce manual intervention and labor intensity, enabling continuous and efficient production, which greatly increases the output of wall and floor tiles; 

2. Ensure product quality: Precise tile loading, conveying and processing control, as well as a stable curing environment, help ensure the quality indicators of wall and floor tiles, such as dimensional accuracy, flatness and strength, and reduce the defect rate.

3. Reduce production costs: Although the equipment investment is large, in the long run, it can effectively reduce the production cost per unit product by improving production efficiency and reducing labor costs and raw material waste; 

4. Improve production safety: It reduces the direct contact between humans and dangerous production processes such as high temperature and high speed operation, reduces the incidence of workplace accidents, and improves the safety of the production process.

 

Application Scenarios


 

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