The intelligent brick and block stacker is an intelligent brick stacking equipment designed using patented technology with reserved gaps for stacking arrangement. This equipment brick/block stacking system solves the problems of manual stacking, high labor intensity, low production efficiency, and low mechanization of finished product loading and unloading in the current simple block production line. This equipment is the latest developed fast stacking system. In general, this system is independently placed near the product curing chamber. For well cured products, they can be stacked on site or connected to the block production line to achieve online stacking.
Full Servo Brick/Block Stacker (Model:MDJ-Z1200C)
The whole machine consists of a pallet with cured brick/blocks elevator, a main stacking unit , a pallet-pusher/pallet turnover machine, a palletizer, etc., to achieve a bottomless pallet for brick stacking. The whole machine is driven by servo motors and pneumatic power, and the electrical drive is variable frequency speed regulation, which has the characteristics of intelligence, stability, speed, low power consumption, and small footprint. This equipment production line has a high degree of overall automation, and the entire process is controlled by a computer-controlled cabinet, which not only reduces labor costs but also improves efficiency and output.
Lifting machine for pallet loaded with bricks/blocks:
The brick boards brought by the forklift, each pallet loaded with cured bricks/blocks, are conveyed to the pallet lifting reservation area. The lifting machine sequentially grabs the brick pallets layer by layer, front and back, up and down, and sends them to the conveyor before bricks/blocks-pallet separation.
Main Stacking Machine (double functions):
Function One: The walking clamp utilizes the same guide track as the pusher. The walking clamp can move directly to the bricks/blocks-pallet separation point. After the clamping head lifting device uses a lifting cylinder to descend and clamp the bricks/blocks, the walking clamp moves above the palletizing turntable to stack them into a pallet layer by layer.
Function Two: The pusher pushes the bricks/blocks off the pallet and onto the sorting belt. The sorting belt uses a servo motor to drive the roller rotation belt transmission, positioning the bricks correctly. Then, the walking clamp moves to the designated position above the sorting belt. After the clamping head lifting device uses a lifting cylinder to descend and clamp the bricks, it lifts slightly, and the walking clamp moves above the palletizing turntable to stack them into a pallet layer by layer. After forming a pallet, it descends to the bottom, and rollers send out the stacked brick pallet for horizontal and vertical strapping and packaging with PET plastic steel belts.
Pallet pusher/Flipper:
After the bricks are separated, the empty pallet is conveyed forward by a chain. A flipping mechanism can be configured on the chain conveyor to flip the empty pallet, and then the empty pallet is pushed into the palletizing machine.
Palletizing Machine/Pallet stacking machine:
Empty pallets are pushed in one by one and descend to stack them into a pile. After the pile is stacked into a stack, it descends to the bottom and the conveyor sends the stacked pallets out, where they are picked up by a forklift.
Structure Display:
Parameter Information:
| Item | MDJ-Z1200C |
| Weight | 12 tons |
| Equipment Size | 18000×8000×4500mm |
| Total Power | 30KW |
| Maximum Product Height | 200mm (Customizable) |
| Tray Size Range | 1400-850mm (Customizable) |
| Stacking Form | Rectangular or square cross stacking |
| Stacking Cycle | 12-18 seconds per layer |
| Maximum Stacking Size | 1200×1200×1450mm |
| Stacking Lift Motor Power | 7.5KW |
| Stacking Turntable Motor Power | 1.1KW |
| Pusher Motor Power | 4.8 KW (Servo) |
| Marshalling Belt Planetary Reducer Power | 2.0 KW |
| Gripper Traveling Planetary Reducer Power | 2.0 KW |
| Payment | T/T or L/C at sight |
| Product Origin | Quanzhou, Fujian, China |
| Shipping Port | Xiamen |
| Lead Time | 15 days |
Layout of the Project
| 1. Pallet unloading frame | 2. Pallet unloading roller | 3. Pallet lift | 4. Pallet conveyor |
| 5. Pallet pusher | 6.Palletizing unit | 7. Pallet out conveyor | 8. Pallet frame |
| 9. Main stacking machine | 10. Stack receiver roller frame | 11.Stacking tray |
Product Advantages:
1.Liberates labor force, replacing manual brick block stacking workers and solving the issue of heavy product handling.
2.Reserves forklift tine holes, saving on pallet costs.
3.Automated operation, unaffected by weather conditions.
4.Subsequent forklift loading/unloading is highly efficient without damaging bricks, and the quantity is well-controlled.
5.Gripper head clamping and placement, ensuring tight stacks without damaging the bricks.
6.Brick block separating and picking/placing occur simultaneously, resulting in faster cubing (stacking) efficiency.
Stacked Cured Products:
Tags :
Sales : No.33,Jinhe Avenue,Binjiang Development Zone, Daxiamei Area,Nanan County,Quanzhou City, Fujian,China
Call Us Now : +8615559090996
Email : senko@fjsenko.com
