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Automatic Multi-layer RGV/Transfer Car

RGV (Rail Guided Vehicle) transport vehicles play a crucial role as efficient automated logistics hubs in brick block manufacturing plants. Through a pre-set network of fixed or flexible tracks, they precisely connect various production stages, such as brick presses, curing kilns, and stacking areas, enabling fully automated block transfer. Brick blocks are heavy, and the production environment is dusty and vibrating. RGVs are robustly constructed and designed for heavy loads and harsh conditions, enabling stable, long-term, uninterrupted operation.Relying on fixed tracks, RGVs can achieve very high stopping accuracy, which is essential for automated integration with brick presses, stackers, and other equipment, ensuring consistent production cycles.

Automatic Multistory RGV/Transfer Car (Model: BY-RGVM25/3)

RGVs can integrate various transfer mechanisms such as rollers, forks, and lifting to flexibly handle the transfer needs of different material forms, including brick blanks, dried bricks, and finished blocks. As a link connecting various isolated production units, RGVs are key execution units for achieving "lights-out factories" and intelligent production. Through integration with a central control system, fully unmanned operation can be achieved, freeing workers from manual handling and significantly reducing the breakage rate of brick blanks during transfer. Based on a networked RGV scheduling system, multi-vehicle collaborative operations and route optimization can be realized, greatly improving the efficiency of the entire logistics system.In some cutting-edge "lights-out" workshops, RGVs with fixed routes and trackless AGV robots can work together to build a more flexible and three-dimensional intelligent logistics network. As data nodes, the RGVs can provide real-time feedback on their operating status and location information to the data platform, supporting production decisions, fault prediction, and lean management.


Working Principle:

Shuttle Cart

The servo motor drives the track wheels to move on the transverse track. The longitudinal track on the shuttle car can be aligned with the following pre-embedded longitudinal tracks: the wet brick exit track of the brick machine, the inlet track of the brick stacking machine, the tracks of each curing kiln, and the pallet return/delivery track. After alignment, the transport trolley on the shuttle car can enter and exit the shuttle car.

Transport Trolley

The lifting mechanism on the transport trolley raises the item, and the trolley travels to the designated position according to the preset target. It then lowers to set the item down, thus transferring the item from one location to another, i.e., item transfer. (When the multi-level transport trolley is raised, it can stop at multiple different heights to meet the storage and retrieval needs of multi-level curing kilns.)

 

During track laying, the transverse track for the shuttle bus and the longitudinal track for the transport trolley are at different heights, with the longitudinal track of the transport trolley being higher than the transverse track of the shuttle bus.

Structure Display:




Parameter Information:

Item BY-RGVM25/3
Transfer power 2kW (servo)
Transfer speed 37m/min
Trolley speed 23m/min
Maximum load 5T
Battery operating time 8 hours/full charge
Battery charging time 2.5-3 hours
Payment T/T or L/C at sight
Product Origin Quanzhou, Fujian, China
Shipping Port Xiamen
Lead Time 15 days

 

Product Advantages:

1. DC motor drive, providing powerful starting force and strong overload capacity;

2. Servo-driven gear rack for precise positioning;

3. Lithium battery powered, eliminating the need for track insulation and facilitating construction and maintenance;

4. Intelligent fast charger automatically recharges at a designated location when the battery is low, requiring no manual operation;

5. A single shuttle can carry multiple transport carts, enabling simultaneous transport in and out of the kiln.


Application:

 

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